As we all know, the lawn pellet equipment is called for the smooth surface of the feed produced, the high hardness of the pellets, as well as the inner treating, which can improve the nutrient absorption of animals. According to different basic materials, pellets that can be eaten by livestock are straight created via journalism of the grass pellet maker.
However, during a recent return see to an old consumer, our team located some troubles caused by improper use of the turf pellet equipment. The adhering to are a few problems as well as services that Richi Machinery has compiled for you.
( 1) Are the generated pellets bent and also split?
Reason: This situation is usually triggered by the pellets leaving the yard pellet device. When the setting of the cutter is readjusted further from the surface area and also the blade edge is plain, the pellets are broken or torn by the cutter rather than being extruded from the die hole. Cut off, right now some pellets are bent away and also several splits show up beyond. Throughout the process of entering the cooler for cooling down or transportation, the pellets have a tendency to damage from these splits, causing excessive pellet powder generated.
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Renovation technique:
a. Boost the compression ratio of the mold, therefore raising the thickness and firmness of the pellets.
b. Grind the raw products finer to increase the density of pellets and prevent the feed from being loose.
c. Adjust the range between the cutter as well as the die surface or change the cutter with a sharper one.
( 2) Is the surface area of the pellets irregular?
This circumstance is that the powder utilized for granulation includes resources with large pellets that have actually not been squashed or semi-crushed. As a result of insufficient conditioning during the grass pellet device conditioning process, the pellets are relatively tough and reasonably huge. After going through the mold and mildew of the yard pellet equipment, when the pores are not well combined with various other raw materials, the pellets appear irregular.
Improvement technique: correctly manage the thickness of powdered feed, to ensure that all raw materials can be fully softened throughout conditioning; for resources consisting of even more fiber, steam bubbles are conveniently mixed, so do not add excessive to this formula. lots of steam.
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( 3) Is the color of private pellets or pellets inconsistent?
This situation prevails in the production of aquafeed, mostly shown up because the shade of specific pellets squeezed out from the grass pellet equipment is darker or lighter than that of various other regular pellets, or the surface color of a single pellet is inconsistent, hence influencing the look quality of the entire set of feed.
Enhancement approach: generally to control the mixing harmony of each element in the formula and also the mixing uniformity of the added water; improve the tempering performance, control the solidifying temperature level if required, as well as make use of a reduced tempering temperature level to reduce the shade change; Control the return product. For formulas that are prone to "uneven color", try not to make use of the return material to directly granulate. The return product need to be combined with the raw products and after that shattered again. The mold and mildew with assured quality is used to control the size of the die hole. Finish, sand the die opening if required prior to use.
2. Functioning concept of RICHI lawn pellet equipment
Ring die lawn pellet machine is just one of the primary tools of RICHI turf pellet feed assembly line, the feed from powder state to pellet development need to be completed via four locations:
( 1) The material is transferred to the modulator through the speed-regulating feeding auger. In order to acquire excellent granulation advantages (increase output and also top quality), after adding hot heavy steam for conditioning, the material is brought close to the ring die cover as well as the internal wall of the die (feeding area) by gravity and also centrifugal force produced by the rotation of the ring die.
( 2) Under the action of the reducing blade, the wedge-shaped area (compression area) formed by each pushing roller and the ring die is fed evenly and also continuously.
( 3) Because the void between the working surface of the external wall of the pressure roller and the functioning surface area of the inner size of the ring die is just 0.1-0 .3 mm, as well as the void is primarily horizontal, a particular extrusion pressure (extrusion location) is formed.
( 4) As a result of the feeding, under the strong extrusion in between the die as well as the roller, the material is compacted, squeezed into the die hole, and formed in the die opening (forming zone).
The product constantly gets in the pressing area, is extruded and also constantly extruded from the die hole, and is cut into various wanted pellet lengths from the range between the adjustable blade edge and the outer wall of the ring die.
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3. What is the factor for the various dimensions of feed pellets?
Feed machinery and also equipment is a sort of machinery for processing feed. It is commonly invited by people for its one-of-a-kind advantages. Nonetheless, in operation, various sizes are prone to take place. Right now, we need to solve it reasonably. Before fixing, we need to understand the distinction. The factor for the size is to bring ease to our use, so what are the factors for the different sizes of the feed pellet device?
( 1) Feeder blade. Equipment: The formation of feed pellets primarily relies on the rolling of the pellet machine equipment and the cutting of the relocating blade. As soon as the gears or blades might cut the feed pellets with uneven density as well as size.
( 2) Motor: The electric motor outfitted with the feed pellet device is a electric motor appropriate for its ranked power. Once it is damaged during operation or the running power is unsteady, it can not be pelletized or pelletized erratically.
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( 3) Operation: Due to the irregular procedure of the operator, the pellet feed processing equipment will additionally generate uneven pellets. For instance, pellet powder has a lot of water, so that feed pellets do not develop, and cold cracks might be created. If this takes place, operators need to steadly evaluate, find out the reasons, and offset it in time, so as not to affect the outcome value of pellets and also cause equivalent financial loss.
When feeding the grass pellet maker, we have to take notice of different feeding sizes, since different feeding sizes are not only simple to trigger devices clog, however likewise simple to trigger tools damage, thus influencing our typical job, which needs us to make use of, enhance maintenance, to extend the effectiveness of lawn pellet machine use.
For details please contact: Richi Machinery
WhatsApp：86 138 3838 9622
Email：enquiry@pellet-richi.com
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